Unlike sublimation t-shirts, which have their graphics printed onto the garments, cut-and-sew shirts have their designs printed into the fabric before they are put together.

Full-color printing in any RGB color combination is possible on t-shirts created with either the Cut & Sew or Sublimation methods. Thus, the printed design on the shirt can be more richly colored and vibrant.

Due to the fact that making t-shirts presents more challenges for cut-and-sewn manufacturers. In most cases, making them will take more time and money. However, t-shirts made by sublimation are produced more quickly and cheaply. Full-color graphics can be printed on textiles via sublimation.

Contrarily, the images on cut-and-sew tees can be placed with greater precision. Since it creates one-of-a-kind, high-quality garments, cut-and-sew manufacturing is ideal for fulfilling custom requests like customized neck gaiter. As is typically the case with Sublimation tees, there are no white splotches at the seams. Consequently, while creating a Sublimation shirt, it is best to employ a background color that is quite neutral.

Differentiating Features of Sublimation

  • Names of sponsors and numbers were dyed into the fabric.
  • Fabrics with imprinted designs.
  • One of the most durable synthetics is polyester.
  • The ink will never fade from the paper.
  • There are no charges associated with establishing innovative layouts.
  • You can have as many logos for as many sponsors as you like.
  • An economical substitute for custom-made tees.

The Benefits of Sublimation

  • There are no constraints on the possible production methods.
  • The logos and numbers will remain permanently.
  • The logo may be washed over and over and still look as good as new.
  • Due to the kit's increased durability, fewer replacement costs will be incurred.
  • Adding more names or sponsors does not increase the price.
  • Excellent choice for striped or hooped uniforms.

Characteristics of the Cut and Sew Method

  • Polyester is a robust material.
  • Compared to sublimated shirts, the labor-intensive and expensive process of stitching and overlocking panels is a more reasonable option.
  • Quantity discounts are available.
  • Vinyl banners bore the names and phone numbers of the event's sponsors.
  • Infinite Creativity for Patterns
  • They have a longer shelf life than sublimated t-shirts.

Pros of the Cut-and-Sew Method

  • When you buy your first kit, you'll save money on shipping.
  • Multiple styles are available for selection.

The sublimation cut-and-sew approach: What is it?

Sublimation printing is the best when it's done using the "cut and sew all-over" method. This method is analogous to the sublimation treatment given to factory-made garments. 

However, with cut and sew sublimation, the printing is completed ahead of time, before the garment is assembled. While this approach does come with an increased cost, the quality of the end product is greatly improved. In addition, unlike blank sublimation, cut and sew manufacturers USA sublimation rarely has issues like creasing and blurring.

Sublimation printing using a cut-and-sew process yields superior results and additional options for personalization, helping your garments stand out from the crowd. Compared to regular sublimation on preexisting blank garments, cut-and-sew production takes a bit more time. Sublimation printing using the cut-and-sew method typically takes us 3.5 weeks to complete.

You are able to obtain the highest possible level of quality and the most precise positioning of designs by using cut-and-sew shirts. Unlike all-over printed shirts, which generally have white streaks around the seams, cut-and-sew shirts do not have this problem.

Sublimation by a 'cut and sew' procedure

  • The first stage in cut-and-sew sublimation is selecting a pattern style from the available options or creating a new design from scratch.
  • Printing on sublimation transfer paper requires a large scale printer and appropriate dyes.
  • In order to get the design onto the garment, a heat press is used to transfer the design from the specific paper. After laying out the garment flat and covering it with printed paper, the 45-second transfer process can begin.
  • Assemble the garment by hand with great care.

To what extent does cut and sew sublimation impact marketing?

To put it simply, your product is what you're selling. Cutting and sewing costs are an investment in the future of your brand.

Consider cut and sew sublimation printing if you want your clothing line to become a household name. It may assist you with developing original, high-quality clothing that will set your company apart from the rest.

This is why you should use cut and sew sublimation for your next bespoke apparel project:

  • Finished cut and sewn Items can command a premium price

When compared to mass-produced garments, the quality of one made through cut and sew allows for a price increase. The clients will gladly pay a higher price for a well-made and fashionable item from your store.

Putting a higher price tag on your clothing now will allow you to reinvest in your company and develop superior goods in the future.

  • When your clients are happy, you'll see an increase in sales

Considering the level of competition in the clothing sector, it is essential to put customer service first. Using cut and sew sublimation, you can achieve this.

The attention to detail in your patterns and the quality of your clothing will leave your consumers in awe. Customers that have a positive experience with your business are more likely to return and spread the word about it.